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This industry-specific ERP system is tailored for manufacturers of security doors, non-standard doors, aluminum art doors, and wooden doors. Unlike general-purpose ERPs, it directly addresses the unique challenges of the door industry-such as extensive non-standard customization, complex specifications, intricate manufacturing processes, difficult order decomposition, and frequent outsourcing. It offers a one-stop solution for operational issues like chaotic order management, loss of production control, inaccurate inventory, unclear costs, and tedious reconciliation, thereby helping manufacturers achieve digital, standardized, and refined management.

At its core, the system features intelligent order decomposition capabilities and a built-in library of established manufacturing parameters. By simply inputting data such as the rough opening dimensions, wall thickness, opening direction, and style configuration, the system automatically calculates precise dimensions and breaks down components-including door frames, leaves, casings, and hardware-while applying necessary size deductions. It rapidly generates Bills of Materials (BOM) and production work orders, completely replacing manual decomposition. This drastically reduces errors, omissions, and rework losses, alleviates the workload of experienced staff, and significantly boosts order processing efficiency, making it perfectly suited for high-volume production during peak seasons.Regarding production management, the system covers the entire workflow-from material cutting, welding, powder coating, and painting to assembly, quality inspection, and shipping. It supports mobile-based work reporting via QR code scanning and real-time progress visualization on workshop dashboards.

This coil-fed laser cutting production line is an integrated, fully automatic, and flexible production system developed to meet the high-volume coil processing needs of industries such as security doors, non-standard doors, aluminum art doors, and hardware sheet metal. The equipment integrates the entire process-including uncoiling, leveling, servo feeding, laser cutting, automatic unloading, and scrap recovery-thereby revolutionizing outdated processing methods that relied on single-sheet cutting, manual loading, and die stamping. Suitable for the continuous processing of thin, medium, and thick metal coils, it is a core piece of automation equipment that enables door and hardware sheet metal enterprises to improve quality, increase efficiency, and reduce costs.

The system employs dynamic synchronous "flying cutting" technology to achieve uninterrupted, continuous online cutting of coils; it eliminates the need to stop for loading, thereby breaking through the production capacity bottlenecks inherent in traditional single-sheet cutting. Equipped with a high-precision fiber laser system and an intelligent CNC system, it enables the precise cutting of complex shapes, irregular workpieces, door accessories, door headers/posts, and door frame panels. It supports mixed production modes involving various specifications and batch sizes (small to large) without the need for molds, drastically saving on mold manufacturing and storage costs while offering exceptional production flexibility. The entire line features a high degree of automation and intelligence, enabling continuous, unattended operation.

It automatically handles coil unwinding, precision leveling, constant-speed feeding, intelligent nesting, precise cutting, and automatic sorting/unloading, effectively eliminating issues such as manual loading errors or sheet misalignment. The finished parts feature excellent flatness, dimensional accuracy, and burr-free edges, significantly reducing the workload for subsequent grinding and trimming. Additionally, the system supports intelligent nesting optimization and "micro-joint-free" (tab-free) cutting, maximizing raw material utilization and minimizing coil waste.

Also known as a gantry-style Cartesian coordinate manipulator, the truss-type handling manipulator is an intelligent handling device-featuring high precision, high load capacity, and high stability-specifically developed for integration into automated production lines. The equipment features a gantry truss structure and utilizes an X-Y-Z three-axis servo linkage system to achieve fully automated operations-including workpiece gripping, shifting, loading/unloading, transfer, and palletizing. Widely applicable to production lines such as laser cutting, door-industry sheet metal processing, hardware stamping, and profile machining, it serves as a core automation component that replaces manual handling and enables unmanned, high-volume workshop production.

The machine utilizes a high-strength welded square-steel frame that has undergone aging treatment to eliminate internal stress; the structure is stable, resistant to deformation, and capable of long-term, high-speed continuous operation. Equipped with precision linear guides and a servo-driven transmission system, it ensures accurate positioning, smooth movement, and high repeatability. This effectively eliminates issues such as handling drift or workpiece misalignment, ensuring a stable production rhythm and consistent product quality. Compared to traditional articulated robots, gantry robots offer greater spans, higher load capacities, and superior space utilization, making them ideal for the batch handling of heavy plates, profiles, and sheet metal components.

Featuring a modular design, the equipment supports customization of travel range, load capacity, and gripping tooling to handle various workpiece specifications-such as coils, plates, door frame accessories, and hardware components-while remaining compatible with both single-station and multi-station production line operations.

An intelligent PLC control system offers ease of use and high programmability, allowing for flexible configuration of handling paths, speeds, and cycle times. With one-touch start/stop and automatic cycling capabilities, it easily meets the demands of high-volume, high-paced factory production and integrates seamlessly with equipment such as laser cutters, bending machines, and presses to achieve fully automated line-wide coordination.

The equipment operates with full automation and requires no manual attendance, completely replacing manual loading, unloading, and transfer tasks. This drastically reduces labor costs associated with high-intensity, repetitive work and effectively resolves issues caused by human fatigue-such as inconsistent cycle times, workpiece damage, and placement errors. Additionally, it incorporates multiple safety protection mechanisms to ensure stable, safe operation with low failure rates and simple maintenance. Capable of stable, 24-hour continuous mass production, it significantly boosts the efficiency and output of the entire production line, helping enterprises in the door and hardware industries achieve upgrades toward standardization, automation, and intelligent manufacturing.

The 3D 6-axis laser cutting machine is a flexible spatial cutting system that deeply integrates a 6-axis industrial robot with a fiber laser system. Unlike traditional 2D flat laser cutting, this equipment utilizes a 6-axis articulated robotic arm paired with a lightweight, anti-collision 3D cutting head to achieve 360° multi-angle spatial processing. It is specifically designed for edge cutting, hole making, and trimming on bent tubes, profiles, stamped parts, welded assemblies, and complex curved components.

Widely applicable to sectors such as door hardware, sheet metal processing, and metal structural components, it serves as core equipment for the automated processing of complex, irregular workpieces. The machine features a high-rigidity frame structure treated to relieve internal stress, ensuring stability during prolonged high-speed operation. It is equipped with a high-performance fiber laser, and the cutting head includes dynamic height sensing and collision protection to effectively prevent damage from impacts during processing. Leveraging the 6-axis, multi-degree-of-freedom linkage, the robotic arm flexibly reaches all processing positions on the workpiece, enabling direct cutting and hole making on formed 3D parts without the need for repositioning; complex multi-sided trajectories are completed in a single setup, significantly simplifying the workflow.

The system supports offline programming, allowing 3D models to be directly imported to generate cutting programs; design changes require only drawing modifications rather than new mold fabrication, making it perfectly suited for flexible production models involving diverse varieties, small batches, and frequent changeovers, thereby drastically reducing new product development cycles and tooling costs. It processes various metals-including carbon steel, galvanized sheet, stainless steel, and aluminum alloy-and is ideal for hole cutting, trimming, and beveling on 3D components such as irregular door frames, bent tube structures, welded hardware assemblies, and decorative shaped parts. The resulting cuts feature narrow kerfs, smooth edges, and excellent dimensional consistency, reducing the need for post-processing steps like grinding or trimming and improving the product pass rate.

The equipment can be paired with positioners and dual-station worktables to enable automated loading and unloading, facilitating continuous 24-hour operation. The system features a fully enclosed laser safety enclosure with safety interlocks to ensure operator safety. Its user-friendly interface allows for quick adoption with minimal training. It integrates seamlessly with production lines for coordinated operation, helping factories automate the processing of complex workpieces while effectively enhancing manufacturing flexibility and overall productivity.

This horizontal four-sided grooving machine is a high-precision CNC grooving system designed specifically for the security door, stainless steel sheet metal, and hardware door industries. Tailored for V-grooving prior to sheet metal bending, it eliminates the tedious, repetitive flipping and repositioning required by traditional single- or double-head grooving machines. It serves as a core automation asset for door manufacturers seeking to boost processing efficiency and optimize product quality. Compatible with materials such as carbon steel, galvanized sheet, and stainless steel, it handles sheet thicknesses ranging from 0.6mm to 3.0mm and is widely used for grooving door frames, door leaves, and door header components.

The machine features a unitary welded bed frame that has undergone stress-relief tempering, ensuring high rigidity and stability; it resists vibration and deformation during prolonged high-speed operation, thereby guaranteeing grooving precision. Equipped with a four-cutter synchronous processing structure, it enables simultaneous grooving on all four sides after a single clamping operation. This eliminates the need for manual sheet flipping, drastically reducing processing time and avoiding dimensional errors caused by repeated positioning. It ensures uniform groove depth and clean, precise lines, fundamentally preventing issues such as skewed edges, edge chipping, or scrap generation during subsequent bending.

The machine utilizes a hydraulic balanced clamping mechanism that applies uniform pressure, preventing thin sheets from warping or lifting and ensuring thick sheets remain stable during grooving-perfectly meeting the standard sheet processing needs of door manufacturers. An industrial CNC touchscreen system offers intuitive operation and supports the storage of process parameters for multiple door models. Planing speeds can be freely adjusted based on material type and thickness, allowing even novices to operate the machine quickly without the need for specialized technicians, thereby effectively saving labor costs.

Additionally, the machine includes fault alarm and chip-clearing/cooling functions; it rapidly evacuates processing debris and lowers tool temperatures, significantly extending tool life, minimizing downtime due to malfunctions, and reducing the cost of production consumables. Compared to traditional grooving equipment, this model offers a higher level of automation and more consistent machining precision, making it perfectly suited for the mass production needs of small and medium-sized door manufacturers. It can be integrated with laser cutting machines and CNC bending machines to form a complete sheet metal processing line, helping enterprises streamline production processes, boost capacity, and reduce defect rates; it is an ideal choice for automating sheet metal processing in the hardware door industry.

The flatbed automatic labeling machine is designed for flat-surface self-adhesive labeling on industrial assembly lines. It performs automatic labeling on flat workpieces such as paper boxes, cartons, sheet metal parts, packaging bags, and plastic covers. Widely used in industries including hardware doors, packaging, electronics, and consumer goods, it can operate as a standalone unit or integrate with upstream and downstream processes to form an automated packaging line.

Replacing manual labor, it enables high-speed application of product identifiers, nameplates, anti-counterfeiting labels, and barcode labels. The machine features an aluminum alloy frame and a stable conveyor platform, with easily adjustable conveyor width, labeling head height, and longitudinal positioning. Equipped with a PLC-based touchscreen control system and photoelectric sensors for workpiece detection, it automatically executes the entire process-label dispensing, application, and rolling/pressing-achieving labeling precision of ±1mm.

Labels are applied smoothly without air bubbles or wrinkles, and the speed can be adjusted to match production pacing, making it suitable for high-volume continuous production. The equipment is compatible with various self-adhesive labels, including paper, PVC, anti-counterfeiting, and barcode/QR code labels. It handles flat workpieces of varying sizes; changeovers are simple, with multiple process recipes stored for quick recall, eliminating the need for repeated adjustments. It includes detection and alarm functions for missing labels or empty feed, alerting operators to missed applications or broken labels to minimize the risk of defective products leaving the line. The modular structure ensures easy maintenance; general staff can operate it after brief training, reducing reliance on highly skilled labor.

Optional features include a sheet feeder and an in-line coding unit, allowing for the printing of production dates and batch numbers during labeling; it can also integrate with assembly lines to create a unified workflow covering product forming, labeling, and boxing. Suitable for labeling door accessory cartons, hardware components, e-commerce boxes, and various boxed products, this equipment helps enterprises boost packaging efficiency, ensure consistent product appearance, and minimize losses caused by manual labeling errors-such as misalignment, missed labels, and the need for rework. It is a practical solution for automating factory packaging processes.